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Top 100+ Production Planning And Control Interview Questions And Answers - Jun 01, 2020

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Top 100+ Production Planning And Control Interview Questions And Answers

Question 1. What Is The Meaning Of Production Planning?

Answer :

Production making plans is the making plans of production and production modules in a company or industry. It makes use of the useful resource allocation of sports of employees, substances and production capability, so as to serve special clients.

Question 2. What Is The Cycle Of Production?

Answer :

Production cycle is utilized in two meanings: vast: a production process that starts with uncooked substances and ends with finished product, narrow: term of the manufacturing method from uncooked substances to completed product.

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Question 3. What Does A Production Planner Do?

Answer :

Production planners, also known as manufacturing schedulers, managers, controllers and coordinators, are involved in the logistics of deliver chain control. Most of their time is spent on enterprise and organizational components of producing and distributing merchandise.

Question four. What Is Production Control?

Answer :

Production manage is the activity of monitoring and controlling any specific production or operation. Production manage is often run from a specific control room or operations room.

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Question 5. What Is The Production Planning And Control?

Answer :

Production making plans is the making plans of manufacturing and manufacturing modules in a agency or industry. It makes use of the resource allocation of sports of employees, substances and manufacturing potential, with the intention to serve extraordinary clients.

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Question 6. What Are The Types Of Production Control?

Answer :

Types of manufacturing manipulate : In the producing international, production making plans and control capabilities 4 tiers: Routing, Scheduling, Dispatching, and Follow Up. The first  relate to production making plans even as the second one  relate to control.

Question 7. What Is Ppc In Production?

Answer :

The PPC Cycle refers to Production Planning Control. It has three phases—preplanning, planning, controlling. The pre-planning phase consists of product improvement, sales forecasting, factory or plant format, gadget choice coverage, and preplanning of production simply prior to massive scale production.

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Question 8. What Are The Objectives Of Production Planning?

Answer :

targets of manufacturing planning are as follows:

To make sure right amount and satisfactory of raw fabric, gadget, etc. Are to be had at some point of times of manufacturing.
To make certain potential usage is in track with forecast demand at all of the time.
Question 9. What Are The Benefits Of Production Planning?

Answer :

Organization can supply a product in a well timed and normal manner.
Supplier are informed will in advance for the requirement of raw substances.
It reduces funding in stock.
It reduces average production price by way of riding in efficiency.
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Question 10. What Are The Strategies Taken Care By Production Planning?

Answer :

Production planning takes care of  basic techniques

product making plans
procedure making plans.
Production making plans is done at 3 extraordinary time established levels i.E. Lengthy-range planning managing facility making plans, capital investment, region planning, etc.; medium-range making plans offers with demand forecast and potential making plans and lastly brief term planning managing day after day operations.

Question 11. What Are The Factors Of Production Control?

Answer :

Production manage cannot be same throughout all of the enterprise. Production manage depends upon the following elements:

Nature of production( task orientated, provider orientated, and so on.).
Nature of operation.
Size of operation.
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Question 12. What Are The Advantages Of Robust Production Control?

Answer :

The advantages of strong production manipulate are as follows:

Ensure a clean waft of all production tactics.
Ensure production fee savings thereby enhancing the bottom line.
Control wastage of sources.
It continues trendy of high-quality via the manufacturing existence cycle.
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Question thirteen. What Are The Objectives Of Production Control?

Answer :

targets of manufacturing control are as follows:

Regulate inventory control
Organize the production schedules
Optimum usage of resources and production procedure 
Question 14. What Are The Stages Of Production Planning & Control?

Answer :

Production Planning & Control is performed in 3 tiers particularly,

Pre-making plans
Planning
Control.
Stage 1: Pre-Planning : Under this section of production planning, simple ground work at the product layout, format design and work glide are organized. The operations regarding the availability scope and potential of fellows, cash substances, machines, time are estimated.

Stage 2: Planning : This is a section in which a whole analysis on routing, estimating and scheduling is executed. It also tries to discover the regions of subject for brief time and long term so that outstanding making plans may be organized.

Stage 3: Control : Under this section, the functions protected are dispatching, follow up, inspection and evaluation. It tries to investigate the excursion of work in development. This is one of the important phases of the Production Planning and Control.

Question 15. What Are The Main Elements Of Production Planning & Control?

Answer :

Main elements of Production Planning & Control :

The following are foremost elements of Production Planning and Control.

Routing
Loading
Scheduling
Dispatching
Follow up
Inspection
Corrective
Routing: It is set selection of course or course thru which raw substances skip in an effort to make it into a completed product. The points to be mentioned whilst routing procedure are – full capacity of machines, low-cost and short route and availability of exchange routing. Setting up time for the procedure for each level of direction is to be fixed. Once universal series are fixed, then the same old time of operations are stated the use of paintings dimension technique.

Loading and scheduling:  Loading and Scheduling are involved with coaching of workloads and fixing of beginning and completing date of every operation. On the idea of the performance of every machine, loading and scheduling tasks are completed.According to Kimball and Kimball, scheduling is defined because the dedication of the time that should be required to carry out the entire collection as routed, making allowance for all factors concerned.

Dispatching: Dispatching is the habitual of putting productive activities in motion via the discharge of orders and commands, in accordance with formerly deliberate time and collection, embodied in direction sheet and time table charts. It is here the orders are launched.

Expediting / Follow-up:  It is a manage device which brings an concept on breaking up, postpone, rectifying errors and so forth., all through the progress of work.

Inspection: Inspection is to find out the fine of completed work procedure.

Corrective: At assessment process, a thorough analysis is finished and corrective measures are taken in the weaker spots.

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Question sixteen. What Are The Types Of Production Systems?

Answer :

Types of Production Systems : A manufacturing gadget can be described as a metamorphosis machine wherein a saleable product or service is created with the aid of running upon a fixed of inputs. Inputs are normally in the form of guys, gadget, money, materials and many others. Production structures are generally categorised on the basis of the following:

Type of product,
Type of manufacturing line,
Rate of production,
Equipments used and so on
They are widely categorized into 3 classes:

Job save production.
Batch manufacturing.
Mass manufacturing.
Question 17. Explain Job Production?

Answer :

Job Production :

In this device merchandise are made to meet a selected order. However that order can be produced-

most effective once
or at abnormal time intervals as and whilst new order arrives
or at ordinary time periods to satisfy a non-stop call for
The following are the essential traits of job shop kind production gadget:

Machines and techniques employed have to be widespread purpose as product changes are quite frequent.
Planning and control machine have to be bendy sufficient to cope with the common adjustments in product necessities.
Man strength have to be skilled enough to address changing paintings conditions.
Schedules are definitely non existent in this machine as no definite statistics is to be had at the product.
In system inventory will usually be high as correct plans and schedules do not exist.
Product cost is usually excessive due to excessive material and labor prices.
Grouping of machines is carried out on functional foundation (i.E. As lathe section, milling phase and so on.)
This gadget may be very bendy as management has to fabricate varying product kinds.
Material dealing with systems are also bendy to fulfill changing product requirements.
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Question 18. Explain Batch Production?

Answer :

Batch production is the manufacture of a number of equal articles both to meet a particular order or to fulfill a non-stop call for. Batch may be synthetic both-

best as soon as
or repeatedly at abnormal time durations as and when demand rise up
or again and again at regular time periods to fulfill a non-stop call for
The following are the important traits of batch type production system:

As final product is extremely standard and manufactured in batches, economy of scale may be availed to a point.
Machines are grouped on useful basis much like the task save manufacturing.
Semi automated, unique cause automatic machines are typically used to take gain of the similarity among the products.
Labor should be professional sufficient to paintings upon distinct product batches.
In method inventory is generally excessive due to the sort of layout and fabric managing guidelines adopted.
Semi automatic fabric coping with systems are most appropriate in conjunction with the semi computerized machines.
Normally manufacturing making plans and manipulate is hard because of the bizarre length and non repetitive nature of order.
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Question 19. Explain Mass Production?

Answer :

In mass production, identical kind of product is synthetic to fulfill the non-stop demand of the product. Usually demand of the product is very excessive and market is going to preserve same demand for sufficiently long term.

The following are the critical traits of mass manufacturing system:

As same product is synthetic for sufficiently long time, machines may be laid down so as of processing sequence. Product type layout is maximum appropriate for mass production device.
Standard techniques and machines are used all through part manufacture.
Most of the equipments are semi automated or automated in nature.
Material dealing with is likewise automated (consisting of conveyors).
Semi skilled employees are typically hired as maximum of the centers are computerized.
As product flows alongside a pre described line, planning and manage of the device is a great deal easier.
Cost of production is low due to the excessive charge of manufacturing.
In method inventories are low as manufacturing scheduling is straightforward and may be carried out with ease.
Question 20. Explain Product Design?

Answer :

Product layout is a strategic choice as the photograph and profit earning capacity of a small company depends largely on product design. Once the product to be produced is decided by using the entrepreneur the following step is to put together its layout. Product layout consists of shape and characteristic. The form designing consists of selections regarding its shape, size, color and appearance of the product. The practical layout includes the running situations of the product. Once a product is designed, it prevails for a long term consequently different factors are to be taken into consideration before designing it. These elements are listed under: -

Standardization
Reliability
Maintainability
Servicing
Reproducibility
Sustainability
Product simplification
Quality Commensuration with value
Product cost
Consumer great
Needs and tastes of consumers. 
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