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Top 100+ Process Control And Instrumentation Interview Questions And Answers - Jun 01, 2020

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Top 100+ Process Control And Instrumentation Interview Questions And Answers

Question 1. What Is Instrumentation?

Answer :

The generation that's used to measured and control the method machine of plant is referred to as instrumentation. It is branch of engineering.

Question 2. What Is Reynolds Number?

Answer :

We recognise with help of reynolds number what type of go with the flow in fluid.

Programmable Logic Controller (PLC) Interview Questions
Question three. Why Do We Use four-20ma Signal Instead Of 0-10 Ma?

Answer :

To increase zero in order that we can come to understand whether it's miles dead zero or from sign.

Question 4. What Is The Difference Between Dry Leg And Wet Leg?

Answer :

Dry leg manner in lab. And wet leg method in feild

Question 5. How Can We Calibrate A Positioner?

Answer :

A positioner is a tool positioned right into a valve to make certain that it's miles at a accurate position of opening as in line with the manipulate signal. An I/P converter most effective sends the opening/remaining request to valve but can't verify its role.

Positioner senses the valve commencing via a function comments hyperlink related to valve stem that's its enter signal. I/P converter output is its setpoint input. The difference among those two is the error sign primarily based on which the positioner positions the valve to accurate function to reduce errors to 0. Hence positioner is nothing however a pneumatic comments controller.

Controlled external supply air to positioner provides strength to positioner to put a valve. Also positioner is utilized in a valve while valve running sign variety is different from I/P converter output variety.

Mechanical Engineering Interview Questions
Question 6. Explain What Is The Working Principle Of The Magnetic Meter?

Answer :

An electric powered potential is advanced whilst a conductor is moved throughout the magnetic discipline. In most electric machinery the conductor is a wire. The precept is equally applicable to a shifting, electrically conductive liquid. The number one device of business magnetic meters encompass immediately cylindrical electrically insulated tube with a couple of electrodes nearly flush with the tube walls and positioned at opposite end of a tube diameter. This device is confined to electrically undertaking liquids. The magnetic meter is mainly suited to measurement of slurries and dirty fluids.

Question 7. Tell Me The Mechanism Behind The Turbine Meter?

Answer :

Turbine meters consist of directly glide tube within which a turbine or fan is free to rotate about it s axis that's fixed along g the centre line of the tube. Mostly, a magnetic select up device senses the rotation of the rotor through the tube walls. The turbine meter is a waft fee device, for the reason that rotor velocity is without delay proportional to the waft fee. The output is generally in the form of electric pulses from the magnetic pick out up with a frequency proportional to the go with the flow rate.

Electrical Engineering Interview Questions
Question 8. How To Choose Differential Range?

Answer :

The maximum common range for differential range for liquid size is zero-100. This variety is high enough to decrease the errors because of unequal heads inside the seal chambers. It is likewise depending on the differences within the temperature of the burden traces. The a hundred range allows an improved in capability as much as 400. While lower down up to twenty by way of merely converting the range tubes or range modifications.

Question 9. What Is The Working Of Rota Meter?

Answer :

Variable location meters are special shape of head meters. Where in the vicinity of go with the flow restrictor is numerous. So as to hold the differential pressure consistent. The rota meter includes a vertical tapered tube thru which the metered fluid flows in upward route. As the glide varies the ‘flow' rises or falls to differ the location of the passages that the differential across it balances the gravitational force on the ‘go with the flow'. The differential strain is maintained consistent. The role of the ‘waft' is the measure of the fee of glide.

Instrumentational Engineering Interview Questions
Question 10. Explain What Are De-saturators?

Answer :

When, in some techniques, e.G. Batch methods, lengthy brief responses are predicted throughout which a sustained deviation is present the controller critical motion constantly drives the output to a minimal or maximum value. This phenomenon is called ‘fundamental saturation of the manage unit'. When this condition is met, then this unit is de-saturated.

Question eleven. Do You Know How Is Automatic Reference Junction Compensation Carried Out In Temperature Recorders?

Answer :

In automated reference junction repayment, variable nickel resistor is used. As the temperature adjustments, so does its resistance. This reference junction compensator is placed, so one can be at the temperature of the reference junction. The reference junction is on the poset where the varied cord of the thermocouple is rejoined. This joint is always on the terminal strip of the tool.

BHEL Interview Questions
Question 12. What Is Solenoid Valve? Where It Is Used?

Answer :

A solenoid is electrically operated valve. It includes solenoid coil in which magnetic plunger moves. This plunger is connected to the plug and has a tendency to open or close the valve.

There are two types of solenoid valves:

1. Normally Open
2. Normally closed

Use: It is used for safety motive in exclusive electric powered work

Programmable Logic Controller (PLC) Interview Questions
Question thirteen. What Is Ratio Control System?

Answer :

A ratio control device is characterized with the aid of the truth that variations inside the secondary variable do not replicate back on the primary variable. A ratio manage system is the gadget in which secondary flow is maintain in some proportion to a number one uncontrollable glide.

If we assume that the output of a number one transmitter is A. And the output of the secondary transmitter is B, and that the multiplication component of the ratio relay is K, then for equilibrium situations which means that set valve is same to measured valve.

We discover the subsequent relation:

KA-B=0 or B/A = K wherein ‘K' is the ratio placing off the relay.

Question 14. How To Test A Transistor With A Multimeter?

Answer :

1. Emitter +ve of meter and base -ve output =Low resistance

2. Emitter -ve of meter and base +ve output =High resistance

three. Collector +ve and base -ve output =Low

4. Collector -ve and base +ve output =Low

Emitter: Collector = High resistance

PNP: Opposite Results

Question 15. What Is Motion Balance Principle?

Answer :

A controller which generates an output signal by way of movement of its parts. The growth within the baffle is to move toward the nozzle. The nozzle again pressure will growth. This boom inside the back stress appearing on the balancing bellows, will make bigger the bellows. The nozzle is moved upward due to this. The nozzle will move until movement almost equals the enter baffle movement.

Scada Interview Questions
Question sixteen. What Is Force Balance Principle? State Some Of Its' Advantages?

Answer :

Force stability principle: A controller which generates an output sign by way of opposing torque. The input pressure is carried out on the enter bellows which actions the beam. This crackles nozzle returned strain. The nozzle lower back stress is sensed by using the balancing bellows which brings the beam to stability. The baffle motion is very much less about zero.002 for complete scale output.

Advantages:

a. Moving elements are fewer.

B. Baffle movement is negligible

c. Frictional losses are less

Question 17. What Is Zener Diode? What Is Voltage Regulator?

Answer :

The breakdown location of a p-n diode may be made very sharp and nearly vertical diodes with nearly vertical breakdown place are regarded a s zener diodes. A zener diode working inside the breakdown region is equivalent to a battery. Because of this contemporary thru zener diode can change however the voltage remains constant. It is that this steady voltage that has made the zener diode an essential tool in voltage regulation.

Voltage regulator: The output stays steady no matter adjustments within the input voltage due to zener effect.

Electrical Power System Interview Questions
Question 18. What Is Intrinsically Safe System?

Answer :

Intrinsic safety is a way for designing electric equipment for secure use in locations made risky by means of the presence of flammable gas or vapours inside the air.

Intrinsically safe circuit is one in which any spark or thermal impact produce both commonly or under specific fault situations is incapable of causing ignition of a detailed gas or vapour in air combination at the most ignited awareness.

Mechanical Engineering Interview Questions
Question 19. What Is Furnace Draft Control?

Answer :

Balanced draft boilers are typically used terrible furnace stress. When each compelled draft and precipitated draft are used collectively, sooner or later inside the system the pressure could be identical as that of environment. Therefore the furnace pressure need to be terrible to save you warm fuel leakage.

Excessive vacuum in the furnace but produces heat losses thru air infiltration. The maximum suited situation is that the only have a very slight terrible strain of the top of furnace.

Question 20. What Are Different Types Of Control Valves?

Answer :

The generally used manage valves may be described as follows:

a. Depending on Action:

Depending on movement there are  styles of control valves 1. Air to close 2. Air to shut

b. Depending on body:

Depending on frame there are four styles of manipulate valves

1. Globe valves unmarried or double seated

2. Angle valves

3. Butterfly valves

4. Three way valves

Wireless Sensor Networks Interview Questions
Question 21. Name Different Types Of Bourdon Tubes?

Answer :

Types of bourdon tubes:

1. C type
2. Spiral
three. Helix

Question 22. What Are Primary Elements Of Measuring Pressure? Which Type Of Pressure Can Be Measured By These Elements?

Answer :

Primary factors of measuring pressure are:

a. Bourdon Tube
b. Diaphragm
c. Capsule
d. Bellows
e. Pressure springs

These factors are known as elastic deformation strain elements.

Question 23. What Is The Use Of Valve Positioner?

Answer :

Valve positioner may be used for following reasons:

a. Quick action
b. Valve hysterisis
c. Viscous drinks
d. Split variety.
E. Line pressure modifications on valve
f. Bench set no longer general
g. Reverse valve operations

Industrial Instrumentation Interview Questions
Question 24. What Is The Use Of Double Seated Valve?

Answer :

In double seated valves the upward and downward forces at the plug because of reduction of fluid pressure are almost equalized. It is usually used on larger size valves and high strain structures. Actuator forces required are much less.

Electrical Engineering Interview Questions
Question 25. What Is The Use Of Single Seated Valve?

Answer :

The single seated valve is used on smaller sizes where an absolute close off is needed. The use of single seated valve is restrained by strain drop throughout the valve in the closed or almost closed function.

Question 26. Name Different Parts Of A Pressure Gauge? Explain The Use Of Hair Spring In The Pressure Gauge?

Answer :

Pressure gauge consists of following additives:

a. ‘C' type bourdon tube.
B. Connecting hyperlink
c. Sector equipment
d. Pinion Gear
e. Hair spring
f. Pointer
g. Dial

Use of hair spring: Hair spring is answerable for controlling torque. It is likewise used to put off any play into linkages.

Automation Anywhere Interview Questions
Question 27. Tell Me How Is Flow Measured In Square Root?

Answer :

Flow varies immediately because the square root of strain. Thus, F=K of square root of carried out pressure. Since this float varies as the rectangular root of differential stress.

The stress pen does now not directly imply flow. Thus float can be determined through taking the square root of the pen. Assume the pen reads 50% of the chart. So, drift can be calculated using the pen degree in the chart.

Instrumentational Engineering Interview Questions
Question 28. Explain How Can A D.P. Transmitter Be Calibrated?

Answer :

D.P. Transmitter may be calibrated the use of following steps:

1. Adjust zero of Xmtrs.

2. Perform static pressure check: Give same strain on each aspects of transmitter. Zero should not shift either facet. If the 0 shifts then carry out static alignment.

3. Perform vacuum test: Apply same vacuum to each the sides. Zero ought to no longer shift.

Four. Calibration procedure: Give 20 psi air supply to the transmitter and vent L.P. Side to ecosystem. Connect output of the device to the standard test gauge. Adjust 0. Apply required pressure to the excessive strain side and regulate the span. Adjust 0 gain if essential.

Question 29. What Is Bernoulli's Theorem. State Its Application?

Answer :

Bernoulli's theorem states that the ‘general electricity of a liquid flowing from one factor to every other stays consistent'. It is relevant for non-compressible beverages. For distinct varieties of liquid drift Bernoulli's equation modifications. There is direct percentage between speed of fluid and its dynamic stress and its kinetic energy.

It may be utilized in numerous real lifestyles conditions like measuring pressure on plane wing and calibrating the airspeed indicator. It can also be used to low stress in the venturi tubes found in carburetor.

Question 30. Explain Why Is The Orifice Tab Provided?

Answer :

Following reasons justify for supplying orifice tab:

1. Indication of orifice plate in a line
2. The orifice diameter is marked on it.
3. The material of the orifice plate.
Four. The tag variety of the orifice plate.
5. To mark the inlet of an orifice.

Question 31. Do You Know How Do You Identify An Orifice In The Pipeline?

Answer :

An orifice tab is welded on the orifice plate which extends out of the line giving an indication of the orifice plate.

Question 32. Explain What Are Different Types Of Orifice Plates? State Their Uses?

Answer :

Different orifice plates are: 

1. Concentric 

2. Segmental 

3. Eccentric

Concentric: These plates are used for ideal liquid in addition to gases and steam provider. Concentric holes are found in these plates, thats why it's miles called concentric orifice.

Segmental: This plate has hole in the form of phase of the circle. This plate is used for colloidal and sherry drift measurement.

Eccentric: This plate has the eccentric holes. This plate is utilized in viscous and sherry go with the flow size.

Question 33. Why Thermo Wells Are Used? What Materials Are Used In Thermo Wells?

Answer :

In severa programs, it's miles neither applicable nor sensible to expose a temperature sensor immediately to a material. Wells are therefore used to defend in opposition to damage corresion, arosion, aborsion and high pressure strategies. A thermo well is likewise useful in protecting a sensor from physical damage throughout dealing with and everyday operations.

Materials used in thermo wells: Stainless metallic, Inconel, Monel, Alloy Steel, Hastelloy

BHEL Interview Questions
Question 34. Can You Explain The Burnout Feature?

Answer :

Burnout affords the warnsug feature of driving indicator on the end of scale, if the enter circuit is open. A burnout resistor is furnished which develops a voltage drop between the measuring circuit and amplifier. The polarity of the sign determines the course of the servo pressure upon an open circuit inside the input.

Upscale burnout: R cost 10 M
Downscale burnout: R value 22 M

Question 35. What Is Constant Voltage Unit?

Answer :

The constant voltage circuit includes a rectifier, CR and a filter capacitor. It is accompanied with the aid of  tiers of zener law. Abridge configuration is supplied to lamp line voltage zener law. Regulation 1 and law 2 affords exceptionally provide regular present day. Resistors shape a bridge which could remoment line voltage consequences.

Question 36. Tell Me The Working Of An Enraf Level Gauge?

Answer :

Enraf stage gauge is based on the ser powered null stability method. A displacer serves as continuous degree sensing detail. A two segment ser motor managed by using a capacitive stability machine winds unwinds the the measuring twine until the anxiety inside the weight springs is in stability with the load of the displaced element immersed in the liquid. The sensing system in balance measures the two capacitance formed via the moving primary sensing rod furnished by the two capacitor plates and the si plates.

Scada Interview Questions
Question 37. Do You Know The Working Of An Electronic Level Troll?

Answer :

The variant in degree of buoyancy as a result of a trade in liquid level varies the net weight of the displacer growing or lowering the weight at the torque arm. This trade is at once proportional to alternate in degree and unique gravity of the liquid. The resulting torque tube movement varies the angular motion of the rotor in RVDT offering a rotor exchange proportional to the rotor displacement, that is transformed and amplified to a D.C. Current.

Question 38. Explain How D.P. Transmitter Can Be Applied To Open Tank?

Answer :

In open tank the decrease pressure aspect is vented to the ecosystem. All stress is applied to the excessive pressure facet. This vessel stress is measured via excessive pressure side.

Question 39. Do You Know How D.P. Transmitter Can Be Applied To Close Tank?

Answer :

In closed tank, backside of the tank is connected to the excessive pressure aspect of the transmitter. Top of tank is connected to the lower stress aspect of the transmitter. In this manner vessel stress may be measured.

Question 40. What Is The Function Of three-way Manifold Valve?

Answer :

immoderate pressure in your differential strain transmitter, you may harm your device. This is called over-ranging the transmitter. 

A 3-way manifold valve is a tool that prevents the tool from being over-ranged. It also permits the isolation of the transmitter from the technique loop (an alternative which may be used generaly for protection or re-calibration or becoming new device).

Electrical Power System Interview Questions
Question 41. Why We Giving Input To Electronic Amplifier In Inverting Pin? What Is The Reason Behind That?

Answer :

if we want a section shift than we give enter n inverting pin or whilst we need to reinforce signal at better degree, i.E; the usage of cascade tiers of amplification(even) than we additionally use inverting pin.

Question forty two. What Is Instrumentation Instrumentation Engineering?

Answer :

Instrumentation engineering is the engineering specialization centered at the principle and operation of measuring instruments which might be utilized in layout and configuration of computerized structures in electric, pneumatic domain names etc.

They commonly paintings for industries with automated strategies, which includes chemical or manufacturing plant life, with the aim of enhancing device productivity, reliability, protection, optimization and stability.

Wireless Sensor Networks Interview Questions
Question 43. What Is Instrumentation Control?

Answer :

In addition to measuring subject parameters, instrumentation is likewise chargeable for offering the ability to regulate some subject parameters.

Some examples encompass:

Device Field Parameter(s) Valve Flow, Pressure Relay Voltage, Current Solenoid Physical Location, Level Circuit breaker Voltage, Current.

Question forty four. What Is Instrumentation Measurement?

Answer :

Instrumentation may be used to measure certain discipline parameters (physical values):

These measured values include:

* strain, either differential or static
* drift
* temperature - Temperature_measurement
* degree - Level Measurement
* density
* viscosity
* radiation
* modern-day
* voltage
* inductance
* capacitance
* frequency
* resistivity
* conductivity
* chemical composition
* chemical houses
* various physical houses

Question 45. Can We Use A Control Valve Without Positioner?

Answer :

Control valve can't be without positioner. The cause of the positioner is to govern the manage valve stroke in order to preserve the valve in favored position. The positioner gets signal from the controller, and send the boosted sign to the actuator to reach the desired role as and whilst the valve reaches the desired function the positioner cuts the boosted signal to the actuator and maintains the position.

Question forty six. Why four-20 Ma Signal Is Preferred Over A 0-10v Signal?

Answer :

Generally in a transistor some amount of voltage is needed for turning it on. This voltage is the reduce in voltage. Up to this voltage the exists a nonlinearity in its traits. Beyond this cut in voltage the char. Of transistor is linear. This nonlinear location lays among zero-4ma, beyond 4ma it linear. This is why 4-20 ma range is used.

Question forty seven. What Is Remote Mount With Mta Option? (in Case Of Dual Sensor Vortex Flowmeter, Rosemount Has Written In Its Catalog Drawings)?

Answer :

Remote mount with MTA manner MTA connector for mounting faraway connection.

MTA is the Connector used for connection. Generally we referred to as it MTA Connector.

There are many sorts of MTA connector including MTA 100connectors, Mta 156 connectors etc.

Question 48. How To Write The Program For Single Push Button By Using Ladder Diagram?

Answer :

1. Create a Push button
2. Connect a Counter collection to PB
three. Create a examine button
4. Initialize 1 at one end
five. Counter output in any other
6. Connect the Coil which has to be energized
7. Initialize 2 at one quit
eight. Counter output in some other
nine. Connect the Coil which has to be reenergized.




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